Every year thousands of carpenters injure their hands and fingers doing dangerous tasks such as sawing.
In an effort to minimize injury and let carpenters focus on design and other bigger-picture tasks, a team from MIT’s Computer Science and Artificial Intelligence Laboratory (CSAIL) has created AutoSaw, a system that lets nonexperts customize different items that can then be constructed with the help of robots.
Users can choose from a range of carpenter-designed templates for chairs, desks, and other furniture. The team says that AutoSaw could eventually be used for projects as large as a deck or a porch.
“If you’re building a deck, you have to cut large sections of lumber to length, and that’s often done on site,” says CSAIL postdoc Jeffrey Lipton, who was a lead author on a related paper about the system. “Every time you put a hand near a blade, you’re at risk. To avoid that, we’ve largely automated the process using a chop-saw and jigsaw.
How it works
Software isn’t a foreign concept for some carpenters. “Computer Numerical Control” (CNC) can convert designs into numbers that are fed to specially programmed tools to execute. However, the machines used for CNC fabrication are usually large and cumbersome, and users are limited to the size of the existing CNC tool.
As a result, many carpenters continue to use chop-saws, jigsaws, and other hand tools that are low cost, easy to move, and simple to use. These tools, while useful for customization, still put people at a high risk of injury.
AutoSaw draws on expert knowledge for designing, and robotics for the more risky cutting tasks. Using the existing CAD system OnShape with an interface of design templates, users can customize their furniture for things like size, sturdiness, and aesthetics. Once the design is finalized, it’s sent to the robots to assist in the cutting process using the jigsaw and chop-saw.
To cut lumber the team used motion-tracking software and small mobile robots — an approach that takes up less space and is more cost-effective than large robotic arms.
Specifically, the team used a modified Roomba with a jigsaw attached to cut lumber of any shape on a plank. For the chopping, the team used two Kuka youBots to lift the beam, place it on the chop saw, and cut.
“We added soft grippers to the robots to give them more flexibility, like that of a human carpenter,” says Lipton. “This meant we could rely on the accuracy of the power tools instead of the rigid-bodied robots.”
After the robots finish with cutting, the user then assembles the new piece of furniture using step-by-step directions from the system.